STX Mark III RTC

EN

Laser cutteing machine STX Mark III RTC

SUPER TURBO- X MARK III RTC - hybrid 2D laser machine tool of the newest generation for versatile application

MAZAK TURBO- X MARK III RTC is a universal extension of proven so far machines of series Super Turbo. By increasing the range of 2D machining of metal sheet, Z axis of height 430mm, as well as threading unit and reamer meets all the requirements in terms of productivity, versatility and profitability.

Tapping unit and reamer of STX Mk III RTC series

Automatic tapping unit allows execution of threads of sizes from M3 to M10 in one cycle. No retooling required. Reamer moreover enables deepening of pre-cut holes.

The use of the revolutionary beam direction system allows use of it in such cases that until now could have only been handled using extremely efficient and expensive laser machine tools. This beam directing system is defined as relocation of a beam, during which laser beam rotates in the same rotation point after leaving the resonator. Other rotary directing mirror placed over Z axis reflects the beam towards optical system. Beam length in the entire working area is relatively constant.

Rotation axis of tubes and profiles and extreme advance of Z axis

The laser machine tool stands out mainly by the height of Z axis for processing of pre-formed metal sheet components, such as switchboards; rotation axis for laser processing of tubes of diameter from 20 mm to 375 mm.

Type

Installation parameters

STX510 MkIII (large-size format)

7900mm × 2900mm

OPT i – POD

New MAZAK Optipod is a new solution for STX Mk II series. There are 3 different setting of laser machine tool that help to significantly reduce retooling time and make the operation safer.

Automatic measurement of focal distance

Automatic measurement of focal distance significantly decreases retooling time. It is used to, after mounting adjustment lens, automatically measure the location of focal length and compare it with machine control.

Manual adjustment is not required

Automatic change of nozzles

This function helps to significantly reduce nozzle change time in case of material change.

No additional adjusting required.

Automatic nozzle cleaning

Lower frequency of necessary service by user

 

IMS - Intelligent monitoring system

Intelligent functions are developed in such a manner to, on the one hand, automate previously manual setting, while on the other to prevent longer outages.

Mazak STX Mk III laser machine tool is equipped with plasma sensor, as standard, used for determining plasma level in cutting stainless steel. The machine then adjusts automatic cutting settings in order to avoid “break off” of laser beam. Moreover, there is an ongoing piercing taking place. Piercing Sensor reduces greatly time of piercing and machining of components.

While Burning Sensor prevents cutting faults, which could result from excessive material heating, by detecting them in time and implementing applicable measures.

Completely new cutting head is designed in such a manner as to eliminate manual adjusting of nozzle centre.  In combination with automatic nozzle exchangers this decreases the retooling time, which also makes the work of inexperienced operators easier.

Max. size of machined elements

        

1525mm × 3050mm

Bench height

 

900mm

Advance route of X axis

 

3,260 mm

Advance route of Y axis

 

1,545 mm

Advance route of Z axis

 

430mm

Speed of quick advance   

X/Y: 24m/min

Z: 25m/min

Max. cutting speed

 

24m/min

Adjustment rate   

±0.01mm/500mm (X/Y)

±0.01mm/100mm (Z)

Accuracy of repeatability

 

±0.005mm (X/Y/Z)

Machine weight

 

12,900kg

 

Tapping Unit Specification

Storage

max. 6 taps

Automatic

change

Rotational speed (rpm)                           

1,500

Thread

M3/M4/M5/M6/M8/M10


Axis of rotation specification

Jaws

Manual rotation axis with 4 jaws

Clamping area

ø20-375mm

Jaws diameter        

ø152.4mm

min. length of machined element

170mm

max. length of machined element

3,200 mm

Profile cross-sections

Round/square tube

Standard equipment of laser machine tool includes:

  • Automatic adjustment of focal length
  • OPT i - POD
  • Fast puncturing system
  • Nozzle cleaning system
  • Automatic change of cutting nozzles
  • Burning Sensor
  • Piercing Sensor
  • Plasma Sensor
  • High pressure system
  • Mazak Preview 64 bit control with programme supervision and LAN/USB connector
  • 2D CAD/CAM Software + CAM tube machining
  • Z axis with 430 mm advance
  • Axis of rotation for pipes of diameter from 20mm to 375mm
  • Threading module wit 6 blades (M3-M10)
  • Threader breaking safety
  • Tapping unit
  • Conveyer
  • Belt conveyor for small elements
  • Automatic element clamping/adjustment
  • Protective cover
  • Highly efficient extraction system
  • High pressure gas system
  • Automatic shut-down system

Currently, laser machine tool can be additionally equipped with fully automated loading and reloading unit like of MAZAK Laser CELL or MAZAK FMS type.

MAZAK Laser CELL

MAZAK FMS

Ihr Ansprechpartner

Dipl. Ing. Nico Heise
Beratung und Verkauf
Telefon: +49 (0) 3 62 04 / 71 00 - 12
nh@hs-maschinentechnik.de

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